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Vertical Insulating Glass Production Line Welding Stepped IG

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Jinan Lijiang Automation Equipment Co., Ltd.

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Vertical Insulating Glass Production Line Welding Stepped IG

Name: Vertical Insulating Glass Production Line Welding Stepped IG
Brand: Jinan Lijiang Glass
Price: 1 USD

Brand Name : Jinan Lijiang Glass

Model Number : LJBZ2535 Vertical Automatic Insulating glass production line

Certification : CE & ISO9000

Place of Origin : Jinan City, Shandong Province, China

MOQ : 1 set

Price : Negotiated Price

Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram

Supply Ability : 100 sets per month

Delivery Time : 5-8 working days

Packaging Details : Wooden Cases Package

Advantage : Stepped IG triple IG and Shaped IG

Max glass size : 3500*2500mm

Glass thickness : 3-15mm / 19mm

Insulating glass thickness : 50mm / 60mm

Glass washing speed : 2-10m/min

Glass conveyor speed : 45m/min

Washing brushes : 3 pairs

Voltage power : 380V 37kw 50Hz

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Automatic Vertical Insulating Glass Production Line Welding Aluminum Spacer Equipment On Sale
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Product Description

Vertical Insulating Glass Production Line Welding Stepped IG

LJBZ2535 Automatic Insulating Glass Production Line

The whole LJBZ2535 Insulating Glass Production Line has 7 sections: 

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

Optional functions: 

•Step glass with optional edges

•Shaped glass

•Filling argon gas automatically

•Air-floating technology to transfer glass

•PLC control system, touch screen interface

•Using Siemens servo motors

•Applicable to produce double glass, triple glass

To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality.

The second part: the washing and drying section.

In this glass washing and drying section, there are three pairs of soft brushes and four pairs of water spray for washing and drying glass. The air knife is float designed, which part always keeps the right and suitable distance between the glass and air knife in the press and design section. ( Entirely as same as the LISEC ) The transfer wheel from this section: The front and back transfer wheel is all-direction moved, all actively transferred. Whatever the glass size is big or small, it always guarantees the glass pass through smoothly. ( Entirely as same as the LISEC ) The axle and bearing of brushes adopt all stainless steel, which could keep the machine can washing stabilized and using for a long time. The whole drying machine uses a sound insulation design, which could reduce noise pollution effectively.

The 6th parts: the pressing and gas filling section.

In this section, it could adopts online input the suitable gas proportion value, all the data could showed off on the touch screen, and during the gas filling processing, the touch screen can show off the whole gas filing process visually. However, how to show off the percentage of the argon gas filling on the touch screen online, is the importance technology on insulating glass producing. Jinan Lijiang Glass, which is the first and the only one manufactory, could master this technology very well from China. There is no doubt that it could be very useful for customers, when argon gas are filling, it will show off the whole processing on the screen. When it reach the customers setting data, It will alarm and stop immediately. So it not only can save the argon gas, but also can save the processing-time. By the way, the bottom of gas filling is our special structure. (Entirely as same as the structure of LISEC)  Whole press and gas filling section are divided into five parts (per 750mm), when the small size glass (less than 750mm) pass through the pressing and gas filling section, only one part could work. When the difference size glass, which glass is more than 750mm but less than 1500mm, pass through the pressing and gas filling section, it will two parts work, no need the whole press and gas filling section work, to saving more the argon gas.

Advantages & Features

Benefits & Advantages

Adopt SIEMENS control system, keep stable performance PLC control system, touch screen interface Automatically adjust the depth of glue with digital display Using servo to control system, modular function, superposition function Applicable to produce stepped IG, triple IG and shaped IG Two pieces of IGU can be made and filled with argon gas in one time (Optional) Min & Max glass sizes can be optional European design concept, simple and smart operation; the world-famous brand of core components, ensure stable operation and long service life; It is designed for processing high quality glass, such as reflective glass, Low-E glass, reflective glass and tempered glass; Large glass processing size, various models and customization available; Large production capacity, output 1,000pcs in working days; It can be used for two-layer, three-layer, pad and glass with irregular shape; Automatic air gas filling during the glass paper assembly process.

The coating inspection

To avoid the Low-E glass or Coated glass put inverse side and Leave wheel marks or scratch low-e Coating, Jinan LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it's actually little hard to recognize for higher transparent)

The pressing box uses the high precision servo motor.

The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with traditional hydraulic station. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.

It has 6 brushes which are all soft brush, could wash and dry more difference types and sizes ofr low-e glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for low-e glass washing.

The whole washing machine all uses #304 stainless steel materials

The whole washing and drying section adopt #304 stainless steel materials, including the plate and interior spare parts. The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer than other suplliers.

Air floating technology - Optional

The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big and thick glass pass through smoothly. The equipment adopts the new air – floating technology uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won't be contaminated. Ensure that the produced insulating glass is of the highest quality.

The first one to use adjustable points to ensure that the platen will never deform.

The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical andstraight all the time after used over 10 or 20 years. 

Main Technical Parameter

Item.	Spec.
Max. glass size	2500mm*3500mm
Min. glass size	280mm*400mm
Glass thickness	3-15mm / 19mm
Insulating glass thickness	50mm / 60mm
Glass washing speed	2-10m/min
Glass conveyor speed	45m/min
Washing brushes	3 pairs
Water supply	Water consumption:0.5t/h conductivity:40μs/cm
Air supply	Flow: 0.8m/min
Air pressure	≥0.8MPa
Total power	3P 380V 50HZ 40KW
Dimension	2350035003700mm
Weight	6500kgs

Name	Brand
Servo motor	Germany Simens
Servo driver	Germany Simens
Servo motor	Germany Simens
Servo motor	Germany Simens
PLC	Germany Simens
Low voltage component	Germany Simens
Frequency converter	Germany Simens
Switching power supply	Taiwan MW
Optoelectronic switch	Korea Autonics
Pneumatic component	Taiwan Airtac
Pneumatic component	Taiwan Airtac
Touch screen	Taiwan Wenview
Travel switch	Taiwan (TEND)
Relay	Japan Omron
Button and indicator light	French Schneider

Product Tags:

Vertical Insulating Glass Production Line

Stepped IG Insulating Glass Production Line

45m/min Insulating Glass Production Line

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