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Brand Name : LIJIANG GLASS
Model Number : LJGF2535
Certification : CE
Place of Origin : JINAN CHINA
MOQ : 1 set
Price : USD 80000 - 120000 per set
Payment Terms : L/C, T/T
Supply Ability : 50 sets per month
Delivery Time : 60 days
Packaging Details : Container
Brand name : Insulating Glass Production Line with gas filling
Brand : LIJIANG GLASS
Max glass size : 2500 mm*3500 mm/commission
Glass thickness : 3-30 mm
IG thickness : 60 mm
Material : Stainless steel
Gas value : > 95%
Warranty : 1 year
Automatic Vertical Insulating Glass Production Line With Argon Gas Filling
Introduction of vertical insulating glass processing line with gas filling
Using Air-floating technology to transfer glass to prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality. The line has seven sections:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
Details of vertical insulating glass production line with gas filling :
01 transfer section
Coating detection mechanism, automatic detection of offline Low-e film
02 washing machine
• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass
• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
• The air knife can automatically adjust the width of the air knife according to the thickness
• The operation box with washing speed display, can accurately display washing speed (8-10m)
• Water tank automatic temperature control, water replenishing system
• European silencer system
• Stainless steel material
03 discharge section
• Storage glass
04 inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass
05 transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
06 pressing and filling section
Main feature:
• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice
• Adopts conveyor belt to transfer glass, uses servo motor to press glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee long-lasting service life
• Automatically fill argon gas with significant sealing effect, higher argon content
• Set zones to fill different size of glass with follow-up sealing method reduces argon loss
• Can set gas value and show the process of filling gas on the touch screen
• Fast reacting sensor for permanent control of gas filling process
• Gas concentration can reach more than 90%
• No need to drill holes on the spacer frame
• Standard gas is Argon gas
07 discharge section
• Storage glass
• Can be connected to sealing machine
Technical data
Max. glass size | 2500mm*3500mm |
Max glass size for filling gas | 2500mm*3200mm |
Min. glass size | 280mm*450mm |
Glass thickness | 3-15mm |
Insulating glass thickness | 60mm |
Glass washing speed | 2-10m/min |
Glass conveyor speed | 45m/min |
Washing brushes | 3 pairs of soft brushes |
Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
Air supply | Flow: 1m³/min |
Air pressure | ≥0.8MPa |
Total power | 3P 380V 50HZ |
Dimension | 23500*3500*3700mm |
Weight | 6500kg |
Optional functions of vertical insulating air-floating glass processing line with gas filling :
• Step glass with optional edges (L:100mm W:50mm)
• Shaped glass
• Pre washing machine
Other sizes of the vertical insulating air-floating glass processing line with gas filling :
Parameters | Unit | LJBZ2025GF | LJBZ2535GF | LJBZ2535DGF |
Power supply | 380V 50Hz 3P | |||
Total power | KW | 41 | 44.5 | 51.5 |
Washing speed | m/min | 2~10 | ||
Maximum working speed | m/min | 45 | ||
Minimum glass size | mm | 450*280 | ||
Maximum glass size | mm | 2000*2500 2000x3000 (Pressed by twice) | 2500*3200 2500*3500(Pressed by twice) 2500x4500(Pressed by twice, add suckers) | |
Flat glass thickness | mm | 3~15(3-30) | ||
Washing brushes | Pieces | 6 | ||
Maximum thickness of insulating glass | mm | 60 | ||
Total gas consumption | L/min | 1200 | ||
Conveyer roll height | mm | 520 | ||
Dimension | L*W*H(mm) | 19500*3500*3200 | 23500*3500*3700 | 27000*3500*3700 |
Related products of LIJIANG GLASS
Automatic Vertical Insulating Glass Sealants Sealing Robot Machine
Function and feature
1.The machine is suitable for glass deep processing enterprise ,high automation, Reduce labor intensity, save manpower, improve production efficiency
2. Whole machine adopt man-machine touch screen interface,with memory function .
3.After coating sealant ,the glass edge and corner is full without air bubbles , smooth surface, no need to pare the corner
4. Using two sets of independent sealant supply system ( including the mixing device ), two kinds of sealants switch fast ,in one-button operation easily (Model II)
5.The width of machine is 1.5m ,small floor area, save space
6. The third section can prestore glass to improve the efficiency effectively
7.The smallest insulating glass size can be processed is 400*300mm
8.Equipped anti blocking device in the mixer
9. Servo control system adopts world famous brand (Japan YASKAWA ), the performance is stable
10. Shaft transmission to make the glass being transferred smoothly with accurate positioning.
11. Special V type transmission belt to avoid the sealant sticking on the belt, ensure the glass edge clean ,V type Block is changeable .
12. The spare parts are produced with high standardization and high precision, ensure the machine can be used with long-term stability
13.Suitable for triple glazing .
14.Conveying wheel on backboard adopts embedded wheel ,to make sure the glass be transported smoothly
Specification of vertical insulating glass sealing robot
Model | LJTJ2540D |
Voltage Power | 380V 13KW |
Air Pressure | 0.5~0.7Mpa |
Extruding pressure | 32Mpa |
Max.Glass size | 2500*4000mm |
Min.Glass size | 400*300mm |
Glass thickness | 12~56mm |
Working speed | 5~40m/min |
Overall dimension | 11000*1500*4500mm |
2.2 Machine Noise
A-weighted sound pressure level | |
Stand-by state | Working state |
50 db | 85 db |
Main Features:
• Japan Yaskawa servo system control, full automatic and high-efficiency sealing machine
• 4 sections, can storage glass
• Adopt timing belt, smooth transfer and accurate position
• Automatically repair glass corners with scraper and roller
• Automatically measure glass size, glue depth (30mm)
• Every auto-function is with manual operation
• Can coat double glass
• Shape glass with optional edges, step glass, triple glass (Optional)
• One set of booster pump controls two groups of sealants (Optional)
• Can use silicone, polysulfide and silicone structural sealants
• Glue head is in the front of the machine, which is easy for coating step glass
• Can be connected with insulating glass processing line
• With code scanning function (Optional)
Technical data
Max. glass size | 2500*4000mm |
Min. glass size | 400*300mm |
Glass thickness | 12-50mm |
Working speed | 5-40m/min |
Air pressure | ≥0.6MPa |
Squeeze pressure | 32MPa |
Voltage power | 380V 15kw |
Overall dimension | 11000*2000*3500mm |
Electrical parameters
NAME | ORIGIN | BRAND |
Servo motor | Japan | YASKAWA |
Servo driver | Japan | YASKAWA |
CPU | Japan | YASKAWA |
Low voltage component | Germany | SIEMENS |
Guideway | Taiwan | HIWIN |
Switching power supply | Taiwan | MW |
Sensor switch | Korea | AUTONICS |
Pneumatic component | Japan | SMC |
Touch screen | China | GAOSHAN |
Servo motor | Japan | YASKAWA |
Servo driver | Japan | YASKAWA |
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Automatic Vertical Insulating Glass Production Line With Argon Gas Filling Images |